March 14, 2014 - Boat projects update

Well a lot has happened with the boat over the past few months.  The transmissions have been pulled and both rebuilt;  they should be good for another 20+ years.  I have moved the house battery bank from it's temporary location to the permanent home, in a base that I fiberglassed into place.  I have the new dual alternator setup installed and tested.  Each motor has a 160amp alternator on it.  They are controlled as a team with a Balmar MC-612 Dual alternator controller.  I can run just one engine and have up to 160 amps of charging power.  Run both engines and I have 320 amps of charging power, with both alternators acting as one unit with this fancy 3-stage alternator regulator.  It is working great so far.

I am installing the anchor stabilizer poles right now, after being fabricated and powder coated.  the poles are 14' long and there will be on on each side of the boat.  With the "flopper stoppers" at the outboard ends of these two poles, the boat should be a lot more resistant to rolling around in a wavy anchorage.  The ends of the poles are more than 44' apart when deployed!  That gives the flopper stoppers a lot of leverage to work with.  

World circumnavigator Steve Dashew tests a flopper stopper just like the two we have:

http://setsail.com/magma-flopper-stopper-test/

Here's a little video showing the deployment of a flopper stopper on a 62' Nordhavn:

http://www.youtube.com/watch?v=AYTngd9f8l4

 I am repainting the motors and the engine room so that engine room checks will be quick and easy.  The last of the galley cabinet doors have been made and installed.  The final flip-down TV enclosure has finally been made and installed.

I took our old flybridge bimini top back down to the boat.  I hadn't seen it since we bought the boat.  It didn't fit very well and I had to spend many hours adjusting, cutting, lubing zippers, and freeing up stuck Allen screws with a torch.  This all took longer than I would have liked.

Cabinet doors have been made and installed over the microwave and refer.

The new TV enclosure, in the UP position.

The TV enclosure in the viewing position.  TV is a 37" LED unit.

New hatch in the master head floor.  The seacock and strainer  for the
manual seawater toilet are under this hatch.

Anchor stabilization pole in the upright position.

View from the boat deck.

Pole upright.  Piece of cardboard to show where
one of the solar panels will be installed.

Pole in the deployed position.  There is a device that will attach to the end of
the pole and hang in the water.  It will resist the upward movement of the boat
when rolling from side to side, hence reducing the amount of roll significantly.

Closer view, showing all the attachment points (lines and pole).

Another view.

View from the boat deck.

Transmissions ready to take to the shop for a rebuild.  I had a spare tranny
from our old boat that I was able to sell to the transmission shop.  Nice!

Tranny's after being treated with "rust neutralizer"  Ready for paint.

Tranny's after two coats of  POR-15 enamel engine paint.  This paint is tough and
durable.  I am brushing it on, which is a slow process.  This paint takes a week to cure!

A nice clean, rebuilt transmission.  If I ever have a leak,
it will be easy to spot!  I like white for easy leak detection.

Box of usable transmission parts.  I think we will vacuum bag these and carry them
as spares in case a tranny dies someplace where we don't have access to parts.

Repainting the motors.  This is VERY time consuming.  But, any leaks will be
super easy to detect, before they become a serious problem.  It will be worth it.

New battery tray.  Dividers at the bottom keep the batteries from moving.  It is all
fiberglassed so battery acid can't effect it.  It's painted with Interlux BilgeKote.  The whole
 tray is screwed, glued, and fiberglassed to the floor.  4 of the 6 L16 house batteries shown.

The bimini top when I first put it back on.  It sure didn't fit very well.  I took the
canvas off and turned it around.  It fit much better that way.  But I still had to
mess with the positions of the poles and even had to cut about 3" off each end
of  forward bow.  Eventually I got it to sit nice and level.

But it now fits very well and it is very tight.  I don't think it is going to flap
around much in a breeze.

This is fitting pretty well.  It will be really nice in hot weather.

The canvas is showing it's age.  There are a few thin spots.  Two of the zippers
have problems as well.  We will eventually have to have a new canvas made
 to replace this one.